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  Materials
  - Grey irons
  - Spheroidal graphite cast iron
  - Spheroidal graphite cast iron alloyed with silicon-molybdenum (SiMo)
  - Ni-Hard cast iron
  - Ni-Resist spheroidal cast iron
   
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Materials

Iron-carbon alloys are called cast iron when the carbon is present in a proportion over 1.7% together with other elements in varying proportions. In addition to iron and carbon, other elements generally constitute the alloy including: silicon, manganese, phosphorus, sulphur and sometimes nickel, chrome and molybdenum.

Grey irons:
The name comes from the grey appearance of the fracture. They have structures with ferritic-pearlitic matrices in which irregular graphite flakes are dispersed, interrupting the continuity of the matrix.

The mechanical properties of grey irons depend on the chemical composition of the alloy as well as the average thickness of the castings.

Name Mechanical properties Average casting thickness in mm
3.5-7.5 7.5-15.0 15-30 30-50
G15 Tensile strength (N/mm2) 210  150  130   -
Hardness (HB) 225 185  165   -
G20  Tensile strength (N/mm2) 260  200  150  120 
Hardness (HB)  235  205  175  155 
G25 Tensile strength (N/mm2) 310  250  210  160 
Hardness (HB) 250  220  195  180 
G30  Tensile strength (N/mm2) - 300  270  210
Hardness (HB) - 235  215  205
G35  Tensile strength (N/mm2) - 350  320  270
Hardness (HB) - 255  235  220


Spheroidal graphite cast iron:
This is the fruit of studies researching melting and treatment methods that make it possible to modify graphite, transforming its lamellar shape into a nodular or spheroidal shape to avoid interrupting the continuity of the cast iron matrix. This eliminates the primary cause of fragility in the iron.
Another feature of spheroidal cast iron is its superior ability to be processed by machine tools, and its hardness is superior to steel and regular cast iron.
The castability of this cast iron is distinctly superior to that of malleable cast iron or steel. This makes it possible to pour very complicated castings.
Its resistance to atmospheric corrosion is 5 times greater than that of carbon steel.
Its resistance to oxidisation is considerably better than that of lamellar graphite cast iron.

This cast iron's areas of application include:

Spheroidal cast iron Typical applications
EN-GJS-400 Seal castings, compressor housings, valves, cylinders, pump housings, connecting rods, high temperature applications with optimal stength, applications requiring superior resistance to thermal shocks, etc.
EN-GJS-500 Applications that require a pearlitic structure and high tensile strength, etc.
EN-GJS-600 Gears, cams, bearings, pistons, crankshafts, pulleys, etc.


The mechanical properties of spheroidal cast iron are:

Name Mechanical properties Average thickness of casting in mm
S<30 30 60
EN-GJS-350  Tensile strength
(N/mm2)
350  330  320
Hardness (HB) <160 
EN-GJS-400 Tensile strength
(N/mm2)
400  390  370
Hardness (HB) 140-200
EN-GJS-450 Tensile strength
(N/mm2)
450 430  400
Hardness (HB) 160-210
EN-GJS-500 Tensile strength
(N/mm2)
500 450 420
Hardness (HB) 170-230
EN-GJS-600 Tensile strength
(N/mm2)
600  600  550
Hardness (HB) 190-250
EN-GJS-700 Tensile strength
(N/mm2)
700  700  660
Hardness (HB) 240-310

 

Spheroidal graphite cast iron alloyed with silicon-molybdenum (SiMo):
SiMo cast iron is suggested for high temperature applications (<760°C) in which resistance is required against thermal shock, oxidisation and flaking in heat. One of the problems of this material is its relative fragility. It is generally used in the annealed state.
A typical example of application: exhaust pipes for engines with turbocompressors.

 

SiMo cast iron's mechanical properties are:

Name Mechanical properties With temperature variations (°C)
fino a 300 400  500  600  700 
SiMo  Tensile strength (N/mm2) 490  410  295  145  80
Hardness (HB) 200-240
Elongation (%) 8

 

Ni-Hard cast iron

Ni-Hard is a white cast iron alloyed with nickel and chrome, which possesses superior hardness and high resistance to abrasions. Its structure consists of carbons in an austenitic-martensitic matrix.
It is used when optimal hardness is required.

Ni-Hard's cast iron's mechanical properties are: 

Name Mechanical properties
Ni-Hard Tensile strength (N/mm2) 280-340
Hardness (HB) 550-650

 

Spheroidal Ni-Resist cast iron:


Ni-Resist is the commercial name given to a group of cast irons with high nickel content, with austenitic structures that are characterised by the following properties: resistance to corrosion, resistance to oxidisation and high temperatures, resistance to wear and erosion, superior strength, non-magnetism and superior electric resistance.  
 

Name Mechanical properties Physical properties 
Tensile strength (N/mm2)  Hardness (HB) Elongation (%) Specific weight (Kg/dm2) Coef. of dilation (10-6/°C)
NiRe D2 Ni Cr 20 2 370  130-200  7 7.4 19.3
NiRe D2B Ni Cr 20 3 390 150-210 7 7.4 19.3
NiRe D3 Ni Cr 30 3 370 150-210  7 7.4 18.7 
NiRe D4 Ni Si Cr 30 5 5 390  150-210  - 7.4 18.7
NiRe D5 Ni 35 370 90-130 20 7.6 8.3
NiRe D5S Ni Si Cr 35 5 2 370  140-210  7 7.7 -
Materials
Fonderie Officine Meccaniche Tacconi
Company headquarters and facility
via Protomartiri Francescani, 111 - 06088
Santa Maria degli Angeli (Perugia) ITALY
Tel. (+39) 075805981 Fax (+39) 0758042748
e-mail: Tacconi@fomtacconi.it